Workshop Manuals Factory service & repair Land Rover
Land Rover Discovery II (UK)23 · Manual gearbox - R380
23 · Transmission

Fork - set - selector shaft

Make
Land Rover
Model
Discovery II (UK)
Section
Overhaul › Fork - set - selector shaft
Manual gearbox - R380Fork - set - selector shaft
  1. Invert output shaft in vice and fit 3rd gear, bearing, baulk rings, 3rd / 4th synchroniser and spacer.
  2. Remove output shaft from vice.
Remove output shaft from vice.
  1. Using tool LRT-99-002 and a suitable mandrel press pilot bearing onto output shaft.
Using tool LRT-99-002 and a suitable mandrel press pilot bearing onto output shaft.
  1. Check end float of 3rd gear between gear and flange on output shaft. l New = 0.11 - 0.21 mm (0.004 - 0.0083 in) l Service limit = 0.337 mm (0.013 in)
  2. Fit gearbox selector fork set. MANUAL GEARBOX - R380, OVERHAUL, Fork - set - selector shaft.

Fork - set - selector shaft

$% 37.16.45

Disassembly

  1. Remove reverse idler gear shaft. MANUAL GEARBOX - R380, OVERHAUL, Shaft - reverse idler.
Disassembly – Remove reverse idler gear shaft.  MANUAL GEARBOX - R380, OVERHAUL, Shaft - reverse idler.
  1. With assistance, remove output shaft, selector shaft and layshaft assemblies.
Disassembly – With assistance, remove output shaft, selector shaft and layshaft assemblies.
  1. Remove selector shaft and fork assembly from output shaft synchronisers.

4. Inspect the selector fork pads for wear, the wear limit is 6.5 mm (2.559 in).

Parts & tools for this job For Land Rover Discovery

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