Workshop Manuals Factory service & repair Land Rover
Land Rover Discovery II (UK)23 · Manual gearbox - R380
23 · Transmission

Reassembly

Make
Land Rover
Model
Discovery II (UK)
Section
Overhaul › Reassembly
Manual gearbox - R380Reassembly

Reassembly

  1. Clean input shaft and bearing/oil seal recess in front cover.
  2. Lubricate a new input shaft oil seal with gearbox oil.
  3. Fit oil seal using a suitable mandrel.
  4. Using a press and a suitable mandrel, fit bearing outer track in front cover.
  5. Using a press and a suitable mandrel, fit pilot bearing outer track to input shaft.
Reassembly – Using a press and a suitable mandrel, fit pilot bearing outer track to input shaft.
  1. Fit reverse idler gear shaft.
  2. Fit gearbox front cover.
  3. Using tool LRT-37-043, LRT-37–043/2 and LRT-99-002, fit new taper bearing to input shaft.
Reassembly – Using tool LRT-37-043, LRT-37–043/2 and LRT-99-002, fit new taper bearing to input shaft.
  1. Using tool LRT-99-002 and a suitable mandrel, press new pilot bearing onto output shaft.
  2. Position input shaft to gearbox case.
  3. With assistance, fit output shaft and layshaft assembly into gearbox case.

MANUAL GEARBOX - R380, OVERHAUL, Shaft - reverse idler.

MANUAL GEARBOX - R380, OVERHAUL, Cover - front.

Parts & tools for this job For Land Rover Discovery

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