Workshop Manuals Factory service & repair Land Rover
01 Introduction02 General information03 General data04 Identification numbers05 Torque wrench settings06 Lifting and towing07 Capacities, fluids and lubricants08 Maintenance09 Engine - Td510 Engine - V811 Emission control - Td512 Emission control - V813 Engine management system - Td514 Engine management system - V815 Fuel delivery system - Td516 Fuel delivery system - V817 Cooling system - Td518 Cooling system - V819 Manifolds and exhaust systems - Td520 Manifolds and exhaust systems - V821 Clutch - Td522 Clutch - V823 Manual gearbox - R38024 Transfer box - LT230SE25 Automatic gearbox - ZF4HP22/2426 Propeller shafts27 Rear axle28 Front axle29 Steering30 Front suspension31 Rear suspension32 Brakes33 Restraint systems34 Doors35 Exterior fittings36 Interior trim components37 Screens38 Seats39 Sunroof40 Chassis and body dimensions41 Panel repairs42 Body sealing materials43 Corrosion prevention and sealing44 Painting45 Heating and ventilation46 Air conditioning47 Wipers and washers48 Charging and starting49 Lighting50 Body control unit51 Alarm system and horn52 Windows53 In car entertainment54 Harnesses55 Driving aids56 Navigation system57 Instruments
Land Rover Discovery II (UK)23 · Manual gearbox - R380
23 · Transmission

Lrt-37-

Make
Land Rover
Model
Discovery II (UK)
Section
Overhaul › Lrt-37-
Manual gearbox - R380Lrt-37-
  1. Remove 2 bolts and remove gate plate.
Remove 2 bolts and remove gate plate.
  1. Remove reverse light switch and discard
  2. Fit 2 off 8x35 mm slave bolts to secure centre plate to gearbox casing. 15. Remove 2 bolts, remove oil cooler by-pass and
  3. Remove 3 Torx screws, remove oil pump and discard 'O' ring.
  4. Drift out layshaft support bearing. Reassembly
  5. Remove and discard output shaft rear oil seal.
Remove and discard output shaft rear oil seal.
  1. Fit output shaft support bearing and oil pick-up
  2. Fit layshaft support bearing.
  3. Remove oil pick-up pipe.
  4. Drift out output shaft support bearing and oil pick-up ring.
  5. Remove reverse inhibitor shaft, cam and 12. Fit new output shaft oil seal using tool spring.
Remove reverse inhibitor shaft, cam and 12. Fit new output shaft oil seal using tool sprin

sealing washer.

discard 'O' rings.

  1. Clean extension housing and mating faces.
  2. Clean oil cooler by-pass.
  3. Using new 'O' rings, fit oil cooler by-pass and tighten bolts to 15 Nm (11 lbf.ft).
  4. Using new sealing washer, fit reverse light switch and tighten to 24 Nm (17 lbf.ft).
  5. Fit reverse inhibitor spring and cam.
  6. Clean threads of reverse inhibitor shaft and gate plate bolts.
  7. Apply Loctite 290 to threads of reverse inhibitor shaft, fit and tighten shaft.
  8. Apply Loctite 290 to threads of gate plate bolts.
  9. Position gate plate and tighten bolts to 15 Nm (11 lbf.ft).

ring. Align tag with centre of drain slot.

ring. Align tag with centre of drain slot.

LRT-37-

014.

Parts & tools for this job For Land Rover Discovery

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