Workshop Manuals Factory service & repair Land Rover
Land Rover Discovery II (UK)23 · Manual gearbox - R380
23 · Transmission

Reassembly

Make
Land Rover
Model
Discovery II (UK)
Section
Overhaul › Reassembly
Manual gearbox - R380Reassembly
Diagram
  1. Remove retaining ring and split collars securing 5th gear to output shaft.
Remove retaining ring and split collars securing 5th gear to output shaft.
  1. Remove split collar and 5th gear from layshaft.

Reassembly

  1. Clean gear and layshaft.
  2. Position 5th gear and split collar to layshaft ensuring that bevelled side of collar is towards 5th gear.
  3. Position split collars and retaining ring securing 5th gear to output shaft.
Reassembly – Position split collars and retaining ring securing 5th gear to output shaft.
  1. Position tool LRT-37-023 to hold 5th gear and tighten new stake nut to 220 Nm (162 lbf.ft) and stake nut.
  2. Apply a small amount of heat and fit support bearing track to layshaft.
  3. Fit gearbox extension. MANUAL GEARBOX - R380, OVERHAUL, Extension - gearbox rear.

Parts & tools for this job For Land Rover Discovery

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