Workshop Manuals Factory service & repair Land Rover
01 Introduction02 General information03 General data04 Identification numbers05 Torque wrench settings06 Lifting and towing07 Capacities, fluids and lubricants08 Maintenance09 Engine - Td510 Engine - V811 Emission control - Td512 Emission control - V813 Engine management system - Td514 Engine management system - V815 Fuel delivery system - Td516 Fuel delivery system - V817 Cooling system - Td518 Cooling system - V819 Manifolds and exhaust systems - Td520 Manifolds and exhaust systems - V821 Clutch - Td522 Clutch - V823 Manual gearbox - R38024 Transfer box - LT230SE25 Automatic gearbox - ZF4HP22/2426 Propeller shafts27 Rear axle28 Front axle29 Steering30 Front suspension31 Rear suspension32 Brakes33 Restraint systems34 Doors35 Exterior fittings36 Interior trim components37 Screens38 Seats39 Sunroof40 Chassis and body dimensions41 Panel repairs42 Body sealing materials43 Corrosion prevention and sealing44 Painting45 Heating and ventilation46 Air conditioning47 Wipers and washers48 Charging and starting49 Lighting50 Body control unit51 Alarm system and horn52 Windows53 In car entertainment54 Harnesses55 Driving aids56 Navigation system57 Instruments
Land Rover Discovery II (UK)23 · Manual gearbox - R380
23 · Transmission

Pump - gearbox oil

Make
Land Rover
Model
Discovery II (UK)
Section
Overhaul › Pump - gearbox oil
Manual gearbox - R380Pump - gearbox oil
  1. Fit oil pick-up pipe with the off-set uppermost.
  2. Lubricate oil pump recess with gearbox oil.
  3. Lubricate a new 'O' ring with gearbox oil and fit to oil pump.
  4. Locate oil pump in extension housing with word 'TOP' towards top of housing.
  5. Align oil pump fixing screw holes and tap pump lightly around edges until it is fully in recess. Do not attempt to pull pump into recess using fixing screws.
  6. Fit Torx screws and tighten to 6 Nm (4.5 lbf.ft).
  7. Remove 2 slave bolts securing centre plate to gearbox casing.
  8. Apply sealant, Part No. STC 3254 to gearbox casing face.
  9. Position extension housing, align oil pump drive with layshaft.
  10. Clean extension housing bolt threads.
  11. Apply Loctite 290 to threads of extension housing bolts, fit bolts ensuring 2 longest bolts are in their original positions and tighten by diagonal selection to 25 Nm (18 lbf.ft).
  12. Using new 'O' ring, fit interlock spool retainer and tighten bolt to 8 Nm (6 lbf.ft).
Using new 'O' ring, fit interlock spool retainer and tighten bolt to 8 Nm (6 lbf.ft).
  1. Using tool LRT-37-015 and LRT-37-021, fit oil seal collar.
  2. Clean gear selector selector housing and mating face.
  3. Apply sealant, Part No. STC 3254 to gear selector housing face.
  4. Position gear selector housing and tighten bolts to 25 Nm (18 lbf.ft).

Pump - gearbox oil

$% 37.12.47

Disassembly

  1. Remove gearbox extension. MANUAL GEARBOX - R380, OVERHAUL, Extension - gearbox rear.
Disassembly – Remove gearbox extension.  MANUAL GEARBOX - R380, OVERHAUL, Extension - gearbox rear.
  1. Remove 3 Torx screws, remove oil pump and discard 'O' ring.

Reassembly

  1. Clean oil pump recess in extension housing, ensure screw holes are clean and dry.
  2. Lubricate oil pump recess in housing with gearbox oil.
  3. Lubricate a new 'O' ring with gearbox oil and fit to oil pump.
  4. Locate oil pump in extension housing with word 'TOP' towards top of housing.
  5. Align fixing screw holes and tap pump lightly around edges until pump is fully in housing. Do not pull pump into housing by tightening screws.
  6. Fit Torx screws and tighten to 6 Nm (4.5 lbf.ft).
  7. Fit gearbox extension. MANUAL GEARBOX - R380, OVERHAUL, Extension - gearbox rear.

Parts & tools for this job For Land Rover Discovery

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