Reassembly
- Make
- Land Rover
- Model
- Discovery II (UK)
- Section
- Overhaul › Reassembly
Manual gearbox - R380Reassembly
- Remove 2 bolts securing spool retainer to gearbox case. Remove retainer, remove and discard 'O' ring - if fitted.
- Remove interlock spool from selector shaft.
- Remove filter from gearbox case.
- Align selector shaft pin with slot in centre plate and using wooden blocks and hide mallet, release centre plate and collect lower detent ball and spring.
- Press out reverse idler shaft using a suitable press.
- Remove idler gear, needle roller bearing and spacer.
Reassembly
- Clean centre plate and reverse gear components.
- Lubricate gearbox components with clean gear oil.
- Position idler gear, bearing and spacer to idler shaft.
- Using a suitable press fit idler shaft to centre plate.
- Using feeler gauges, check clearance between reverse idler and shaft flange; fit a thicker or thinner spacer if necessary in order to achieve correct clearance: l New clearance = 0.04 - 0.38 mm (0.002 - 0.015 in) l Service limit = 0.38 mm (0.015 in)
- Apply sealant, Part No. STC 3254 to gearbox casing.
- Fit lower spring and detent ball into centre plate, retain using a dummy shaft.
- Align selector shaft pin with slot in centre plate.
- Fit centre plate and fit 2 off 8x35 mm slave bolts to retain centre plate in position on gearbox case; recover dummy shaft.
Parts & tools for this job For Land Rover Discovery
- PARTClutch kitSearch: Land Rover Discovery clutch kit
- TOOLClutch alignment toolSearch: clutch alignment tool
- FLUIDGear oilSearch: Land Rover Discovery manual gearbox oil
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