Workshop Manuals Factory service & repair Land Rover
Land Rover Discovery II (UK)23 · Manual gearbox - R380
23 · Transmission

Reassembly

Make
Land Rover
Model
Discovery II (UK)
Section
Overhaul › Reassembly
Manual gearbox - R380Reassembly

Reassembly

  1. Clean gears and shafts.
  2. Position 5th gear and baulk ring to output shaft.
Reassembly – Position 5th gear and baulk ring to output shaft.
  1. Using tool LRT-37-015 and LRT-37-021, fit support bearing track to output shaft.
  2. Fit 5th gear - layshaft. MANUAL GEARBOX - R380, OVERHAUL, 5th gear - layshaft.

Synchronizer assembly - 5th/reverse

$% 37.20.38

Disassembly

  1. Remove gearbox rear extension. MANUAL GEARBOX - R380, OVERHAUL, Extension - gearbox rear.
  2. Remove 5th gear set. MANUAL GEARBOX - R380, OVERHAUL, Gear - 5th gear set.
Disassembly – Remove 5th gear set.  MANUAL GEARBOX - R380, OVERHAUL, Gear - 5th gear set.
  1. Remove split needle roller bearing from output shaft.
  2. Remove and discard Allen screw and remove gear change yoke.
  3. Remove and discard circlip securing 5th/ reverse synchronizer hub to output shaft.
  4. Remove synchronizer hub and selector fork assembly.

Parts & tools for this job For Land Rover Discovery

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