Reassembly (page 7 of 9)

Make

Land Rover

Model

Discovery II (UK)

Section

Overhaul

Transfer box - LT230SEReassembly · page 7 of 9

29. Make suitable alignment marks between high/ Disassembly low selector sleeve and hub, remove selector sleeve.

30. Using a suitable press and thrust button LRT- 41-001 remove high/low hub and low range gear.

10. Remove and discard thrust washer.
31. Position tool LRT-41-002 around front differential bearing and tool LRT-41-001 thrust button to differential shaft and press off bearing.
1. Secure rear half of differential carrier in a soft jawed vice.

2. Make suitable alignment marks between front and rear halves of differential carrier.
3. Remove 8 bolts securing front half of carrier to rear and separate both halves of carrier.
4. Suitably identify front sun gear to front half of carrier, then remove sun gear.
5. Remove and discard thrust washer.
6. Suitably identify each planet gear to its shaft and fitted position of each cross shaft to rear half of carrier
7. Remove retaining ring.
8. Remove planet gears and cross shafts, remove and discard dished thrust washers.
9. Suitably identify rear sun gear to rear half of carrier, then remove sun gear.

24 General