Reassembly (page 9 of 9)

11. Check differential lock selector fork for cracks 17. 03 MY onwards: and wear.
12. Check selector fork finger width. l Finger width = 7.92 to 7.97 mm (0.311 to 0.313 in).
13. Check differential lock selector fork clips for wear and damage. Check spring for distortion and free length. l Spring free length = 84.58 mm (3.33 in).

14. Check dog clutch internal teeth and grooves 18. Check detent grooves in high/low selector shaft and teeth on output shaft for wear and damage. Check selector fork groove width. l Groove width = 8.05 to 8.20 mm (0.32 to 0.33 in).
15. Carry out the following inspection procedures for all transfer boxes.
16. Check threads and splines of output shaft for damage and wear. Check dog clutch teeth on shaft for wear and damage.

Compress high/low selector fork spring and remove retaining clips from each end of spring, remove high/low selector shaft.

for wear. Do not remove fork from shaft unless either component is being renewed. If fork is removed from shaft, coat the threads of the set screw with Loctite 290 prior to assembling. Note: High/low selector shaft fitted to pre 03 MY illustrated.