Reassembly (page 3 of 9)

18. Select neutral.
19. Screw a suitable bolt into tapped hole of tool Differential assembly LRT-41-005. $% 41.20.13

Remove

20. Insert tool LRT-41-005 in end of mainshaft.
21. Using a suitable torque meter on tool LRT-41- 005, check torque to turn of gear train. Torque to turn = 2.2 Nm (19 lbf.ft). If torque to turn figure is incorrect, repeat intermediate gear bearing pre-load setting and re-check.
22. On completion, remove tool LRT-41-005 and stake flange of nut into recess on intermediate shaft.
23. Clean transfer box bottom and side covers.
24. Apply sealant, Part No. STC 3254 to both covers.
25. Clean bottom and side cover bolt threads.
26. Apply Loctite 290 to bolt threads.
27. Position side cover and tighten bolts to 25 Nm (18 lbf.ft).
28. Position bottom cover and tighten bolts to 25 Nm (18 lbf.ft).
1. Remove intermediate gear cluster. TRANSFER BOX - LT230SE, OVERHAUL, Intermediate gear assembly.

2. Remove 6 bolts securing high/low cross shaft housing to front output shaft housing and remove housing.

3. Note position of longest bolt and remove 8 bolts securing front output shaft housing to main casing and remove housing. Note: Carry out the following operations if differential lock is fitted.