Reassembly (page 8 of 9)

Inspect

1. Check mating surfaces of cross shaft and housing bore for wear.
2. Check core plug in housing for signs of leakage or corrosion ; apply Loctite 326 to replacement plug.

3. Measuring across widest portion of finger, check high/low selector finger for wear. l Finger width = 15.90 to 15.95 mm (0.625 to 0.627 in).
4. Check bearing track recesses in housing for damage, rectify or replace housing as necessary.

5. If fitted: Carry out inspection of differential lock components using following procedures.

6. Check differential lock selector shaft and housing bore for wear.

7. Measuring across the widest portion, check differential lock finger for wear. l Finger width = 15.90 to 15.95 mm (0.625 to 0.627 in).

8. Check differential lock selector finger groove in selector shaft. l Groove width = 16.0 to 16.1 mm (0.63 to 0.64 in).

9. Check detent grooves in differential lock selector shaft for wear.
10. Check differential lock detent ball for flat spots and check detent spring for distortion.