Flywheel - manual gearbox models

FLYWHEEL - MANUAL GEARBOX MODELS

Service repair no - 12.53.07

Remove

1. Remove gearbox. See MANUAL GEARBOX, Repairs.
2. Fit flywheel locking tool 18G 1571 to cylinder head and secure with bolts.
3. Remove crankshaft position sensor. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.

4. Remove and discard 6 bolts securing flywheel to crankshaft.
5. Remove flywheel from crankshaft.

Refit

1. Using a tap, clean adhesive from threads of flywheel bolt holes in crankshaft.
2. Clean flywheel and mating face of crankshaft.
3. Fit flywheel to crankshaft.
4. Fit NEW bolts securing flywheel to crankshaft and working in a diagonal sequence tighten bolts to 85 Nm.
5. Fit crankshaft position sensor. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
6. Remove bolts securing flywheel locking tool 18G 1571, remove tool.
7. Fit gearbox. See MANUAL GEARBOX, Repairs.