Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K Series06 Engine - D Series07 Engine - L Series08 Engine - T Series09 Emission control10 Engine management system - MEMS11 Engine management system - PGMFi12 Engine management system - EDC13 Fuel delivery system14 Cooling system15 Cooling system - L Series16 Manifold & exhaust systems17 Clutch18 Manual gearbox - R6519 Manual gearbox - PG120 Automatic gearbox21 Drive shafts22 Steering23 Suspension24 Brakes25 Restraint systems26 Body27 Heating & ventilation28 Air conditioning29 Wipers & washers30 Electrical31 Instruments
Rover 400 Workshop Manual (1995-2000)24 · Brakes
24 · Brakes

LHD models

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs › LHD models
BrakesLHD models
Diagram
  1. Raise clip, lift front of multiplug and disengage from modulator ECU.
  2. Remove nut securing earth lead to modulator and disconnect lead.
  3. Disconnect 2 inlet brake pipe unions from top of modulator.

CAUTION: Plug the connections.

  1. Disconnect 4 outlet brake pipe unions from modulator.

CAUTION: Plug the connections.

  1. Slacken 3 nuts securing modulator to mounting bracket.
  2. Release modulator from mounting bracket and remove. Do not carry out further dismantling if component is removed for access only.
  3. Remove 3 mounting rubbers from modulator.
  4. Fit mounting rubbers to new modulator.

Refit

  1. Fit modulator to mounting bracket and tighten mounting nuts to 10 Nm.
  2. Connect brake pipe unions to modulator, ensuring pipes are connected to their correct ports: MC 1 = Master cylinder primary MC 2 = Master cylinder secondary RF = Right hand front LF = Left hand front RR = Right hand rear LR = Left hand rear
  3. Tighten unions to 14 Nm.
  4. Connect earth lead to modulator, fit and tighten nut.
  5. Connect multiplug to modulator and secure clip.

LHD models

  1. Fit expansion tank to grommet, fit and tighten bolts.

All models

  1. Bleed brakes. See Adjustments.
  2. Connect battery earth lead.
  3. To ensure correct operation, the system MUST be tested using TestBook.

Parts & tools for this job For 1995 Rover 400

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