Manual models

Refit

CAUTION: The domed nut on the push rod must not be adjusted. The servo gasket acts as a spacer, the correct gasket must be fitted.

1. Fit gasket to servo.
2. Fit servo to bulkhead, vacuum connection uppermost, tighten nuts to 13 Nm.
3. Align push rod to brake pedal, fit clevis pin and secure with NEW spring clip.
4. Grease clevis pin.
5. Position universal joint cover and fit retaining clips and studs.
6. Fit fascia lower cover, tighten screws and fit driver’s pocket.

Manual models

7. Fit expansion tank to grommet and secure with bolts.

All models

8. Connect brake vacuum hose and secure clip.
9. Fit brake master cylinder. See this section.

BRAKE PROPORTIONING VALVE - ABS UP TO 97.5MY

Service repair no - 70.25.15

Remove

1. Position cloth to absorb fluid spillage.

CAUTION: Do not allow brake fluid to contact paint finished surfaces as paint may be damaged. If spilled, remove fluid and clean area with clean warm water.

2. Disconnect 4 brake pipes from valve.

CAUTION: Plug the connections.

3. Remove 3 nuts securing valve bracket to bulkhead. Release harness clips from studs, where fitted
4. Remove valve and bracket assembly.

CAUTION: Do not remove screws securing bracket to valve.

Refit

1. Position valve and bracket assembly align pipes to valve and start unions
2. Align valve bracket to body and tighten nuts to 10 Nm. Engage harness clips.
3. Tighten pipe unions to 19 Nm.
4. Remove cloth.
5. Bleed brakes. See Adjustments.