ABS hydraulic modulator - ’d’ series 97.5my on

Refit

1. Position earth lead to modulator, fit nut and tighten.
2. Fit mounting rubbers to new modulator.
3. Fit modulator to mounting bracket and tighten mounting nuts to 10 Nm.
4. Connect brake pipe unions to modulator, ensuring pipes are connected to their correct ports: MC 1 = Master cylinder primary MC 2 = Master cylinder secondary RF = Right hand front LF = Left hand front RR = Right hand rear LR = Left hand rear
5. Tighten pipe unions to 14 Nm.
6. Position earth lead to body, fit and tighten bolt.
7. Connect multiplug to modulator and secure clip.
8. Fit air intake hose to air cleaner.
9. Connect air intake hose to throttle housing and secure with clip.
10. Connect multiplug to MAP sensor and secure harness to air intake hose clip.
11. Secure evaporative emission charcoal canister hose to air intake hose clip.
12. Connect breather pipe to air intake hose and secure with clip.
13. Bleed brakes. See Adjustments.
14. Connect battery earth lead.
15. To ensure correct operation, the system MUST be tested using TestBook.

ABS HYDRAULIC MODULATOR - ’D’ SERIES 97.5MY ON

Service repair no - 70.25.12

Remove

1. Disconnect battery earth lead.

2. Disconnect multiplug from MAP sensor and release harness clip from bracket.
3. Release hoses from clips on air intake hose.
4. Release clip and disconnect breather pipe from air intake hose.
5. Loosen clip and disconnect air intake hose from throttle housing.
6. Remove air intake hose from air cleaner.
7. Connect bleed tube to bleed screw, front RH caliper. Open bleed screw and pump brake fluid from master cylinder. Tighten bleed screw.
8. Connect bleed tube to bleed screw, front LH caliper. Repeat above operation.