Throttle housing - ’k’ series

THROTTLE HOUSING - ’K’ SERIES

Service repair no - 19.22.45

Remove

1. Disconnect battery earth lead.

2. Release clip and disconnect air intake hose from throttle housing.
3. Disconnect hose from throttle housing.
4. Disconnect hose from idle air control valve.
5. Remove idle air control valve hose.
6. Disconnect multiplug from throttle position sensor.
7. Release clip and disconnect breather hose from throttle housing.
8. Release throttle cable adjusting nut from abutment bracket.
9. Disconnect throttle cable from throttle cam.
10. Remove 4 bolts securing throttle housing to inlet manifold.
11. Remove throttle housing.
12. Remove and discard ’O’ ring seal from throttle housing.

Refit

1. Clean mating faces of throttle housing and inlet manifold.
2. Lubricate new ’O’ ring seal with silicone grease and fit to throttle housing.
3. Position throttle housing to inlet manifold, fit bolts and tighten to 7 Nm.
4. Connect throttle cable to throttle cam.
5. Locate throttle cable adjusting nut in abutment bracket.
6. Connect breather hose to inlet manifold and secure with clip.
7. Connect multiplug to throttle position sensor.
8. Fit idle air control valve hose and align orientation marks.
9. Connect hose to throttle housing.
10. Connect air intake hose to throttle housing and secure with clip.
11. Connect battery earth lead.