Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)13 · Manifold & exhaust systems
13 · Engine

Exhaust front pipe - KV6

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs › Exhaust front pipe - KV6
Manifold & exhaust systemsExhaust front pipe - KV6

Refit

  1. Clean intermediate pipe and front pipe flange mating faces and fit NEW gasket.
  2. Fit front pipe.
  3. Connect front pipe to intermediate pipe, fit and tighten nuts to 45 Nm.
  4. Secure front pipe to mounting rubber.
  5. Lower vehicle.
  6. Clean turbo charger outlet elbow flange face and fit NEW gasket.
  7. Connect front pipe flange to turbo charger outlet elbow.
  8. Fit turbo charger heat shield bracket, fit flange nuts and tighten to 45 Nm.
  9. Fit and tighten bolt securing turbo charger heat shield to bracket.
  10. Align manifold heat shield, fit bolts and tighten to 8 Nm.
  11. Connect battery earth lead.
  12. Remove vehicle from ramp.

EXHAUST FRONT PIPE - KV6

Service repair no - 30.10.09

  1. Remove exhaust manifold gaskets, See this section.

Parts & tools for this job For 1996 Rover 800

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