Exhaust manifold gaskets - diesel

7. Remove 3 bolts securing exhaust manifold heat shield.
8. Remove heatshield.

Refit

1. Position heat shield, fit bolts and tighten to 8 Nm.
2. Clean EGR pipe and valve mating faces.
3. Clean pipe union and location in manifold.
4. Position pipe and locate union to manifold. Fit gasket between EGR valve and pipe flanges.
5. Fit bolts securing pipe to EGR valve and tighten to 25 Nm.
6. Tighten pipe union.
7. Connect battery earth lead.
8. Fit engine acoustic cover.

EXHAUST MANIFOLD GASKETS - DIESEL

Service repair no - 30.15.12

Remove

1. Remove exhaust manifold heat shield. See this section.
2. Remove exhaust front pipe. See this section.
3. Remove air cleaner assembly. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
4. Drain cooling system. See COOLING SYSTEM - DIESEL, Adjustments.

5. Remove 4 bolts securing turbocharger heatshield and collect plate.
6. Remove heatshield.