Intermediate pipe
- Make
- Rover
- Model
- 800 Workshop Manual
- Year
- 1996–1999
- Section
- Repairs › Intermediate pipe
Manifold & exhaust systemsIntermediate pipe
INTERMEDIATE PIPE
Service repair no - 30.10.11
Remove
- Raise vehicle on 4 post ramp.
- Remove 3 nuts securing tail pipe to intermediate pipe.
- Remove 3 nuts securing intermediate pipe to catalytic converter.
- Release intermediate pipe from catalytic converter. Remove and discard gasket.
- Release 2 rubber mountings from intermediate pipe.
- Release and remove intermediate pipe. remove and discard gasket from tail pipe flange end of intermediate pipe.
Refit
- Clean mating faces of intermediate pipe, catalytic converter and tail pipe.
- Fit new gaskets to tail pipe flange end of intermediate pipe and catalytic converter flange.
- Fit intermediate pipe to tail pipe, align and connect to catalytic converter flange. Fit and tighten intermediate pipe flange nuts and tail pipe flange nuts to 45 Nm.
- Connect mounting rubbers.
- Lower vehicle.
TAIL PIPE
Service repair no - 30.10.22
Remove
- Raise vehicle on 4 post ramp.
- Remove 3 nuts securing intermediate pipe to tail pipe.
- Release 3 rubber mountings from tail pipe.
- Remove tail pipe.
- Remove and discard gasket.
Refit
- Clean intermediate pipe and tail pipe mating faces.
- Fit new gasket to intermediate pipe flange studs.
- Fit tail pipe and connect rubber mountings.
- Fit nuts to flange and tighten to 45 Nm.
- Lower vehicle.
Parts & tools for this job For 1996 Rover 800
- PARTExhaust gasketSearch: Rover 800 1996 exhaust gasket
- TOOLPenetrating oilSearch: penetrating oil
- TOOLOBD2 scannerSearch: OBD2 scanner
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