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Rover 800 Workshop Manual (1996-1999)13 · Manifold & exhaust systems
13 · Engine

Intermediate pipe

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs › Intermediate pipe
Manifold & exhaust systemsIntermediate pipe

INTERMEDIATE PIPE

Service repair no - 30.10.11

Remove

  1. Raise vehicle on 4 post ramp.
Intermediate pipe – Raise vehicle on 4 post ramp.
  1. Remove 3 nuts securing tail pipe to intermediate pipe.
  2. Remove 3 nuts securing intermediate pipe to catalytic converter.
  3. Release intermediate pipe from catalytic converter. Remove and discard gasket.
  4. Release 2 rubber mountings from intermediate pipe.
  5. Release and remove intermediate pipe. remove and discard gasket from tail pipe flange end of intermediate pipe.

Refit

  1. Clean mating faces of intermediate pipe, catalytic converter and tail pipe.
  2. Fit new gaskets to tail pipe flange end of intermediate pipe and catalytic converter flange.
  3. Fit intermediate pipe to tail pipe, align and connect to catalytic converter flange. Fit and tighten intermediate pipe flange nuts and tail pipe flange nuts to 45 Nm.
  4. Connect mounting rubbers.
  5. Lower vehicle.

TAIL PIPE

Service repair no - 30.10.22

Remove

  1. Raise vehicle on 4 post ramp.
Tail pipe – Raise vehicle on 4 post ramp.
  1. Remove 3 nuts securing intermediate pipe to tail pipe.
  2. Release 3 rubber mountings from tail pipe.
  3. Remove tail pipe.
  4. Remove and discard gasket.

Refit

  1. Clean intermediate pipe and tail pipe mating faces.
  2. Fit new gasket to intermediate pipe flange studs.
  3. Fit tail pipe and connect rubber mountings.
  4. Fit nuts to flange and tighten to 45 Nm.
  5. Lower vehicle.

Parts & tools for this job For 1996 Rover 800

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