Fuel injector

Refit

1. Lubricate new ’O’ rings with silicone grease and fit to injectors.
2. Position fuel rail and fit to injectors.
3. Fit spring clips securing fuel rail to injectors.
4. Fit bolts securing fuel rail to inlet manifold and tighten to 10 Nm.
5. Connect fuel return pipe to fuel rail secure with clip.
6. Remove plugs from fuel feed pipe and fuel rail.
7. Lubricate new ’O’ ring with silicone grease and fit to fuel feed pipe.
8. Connect fuel feed pipe to fuel rail and tighten bolts to 5 Nm.
9. Fit inlet manifold chamber. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
10. Connect battery earth lead.

FUEL INJECTOR

Service repair no - 19.60.10

Remove

1. Disconnect battery earth lead.
2. Remove fuel rail. See this section.

3. Disconnect multiplug from injector.
4. Remove injector.
5. Remove and discard 2 ’O’ ring seals from injector.
6. Fit protective caps to each end of injector.

Refit

1. Clean injector, recesses in fuel rail and inlet manifold.
2. Lubricate new ’O’ ring seals with silicone grease and fit to each end of injector.
3. Fit injector and connect harness multiplug.
4. Fit fuel rail. See this section.
5. Connect battery earth lead.