Refit

Refit

1. Clean clamp plates and shims.
2. Fit shims to lifting plates.
3. Fit glass to lifting plates.
4. Fit clamp plate shims and clamp plates.
5. Fit clamp plate screws and tighten to 14 Nm.
6. Using assistance, position cassette assembly upright and drive glass up toward cheater plate. Check for correct alignment as glass enters seal channel of cheater plate.

Alignment incorrect

7. Drive glass to half open position.
8. Remove clamp plates, shims and glass.
9. Place steel spacer shims beneath top or bottom of lifting plate plastic shims to rectify any misalignment of glass to cheater plate.

CAUTION: Ensure that spacer shims are retained with Loctite 401 adhesive or equivalent. Both lifting plate shims must be fitted with same number of spacer shims, placed in identical positions, or glass may be unduly stressed.

10. Refit glass, clamp plate shims and clamp plates.
11. Tighten clamp screws to 14 Nm before raising glass and rechecking glass to cheater alignment.

Alignment correct

12. Drive glass to fully raised position.
13. Check glass edge is flush to top edge of cheater seal. If necessary, slacken clamp plate screws, adjust glass position and tighten screws to 14 Nm.
14. Fit door glass cassette, see Door glass cassette – Coupe
15. Adjust door glass to aperture, see Door glass adjustment – Coupe.

CABLE AND DRUM ASSEMBLY – COUPE

Service Repair No. 76.31.61

Remove

1. Remove door glass, see Door glass – Coupe.

2. Note position of cable outer to abutment on front runner.
3. Rotate retainer through 90° and release outer cable from front runner abutment.
4. Bend tabs back from BLUE pulley wheel.
5. Release cable from BLUE pulley.

6. Release front lifting plate from runner.
7. Release inner cable from GREEN pulley on front runner.

8. Note position of cable outer to abutment on rear runner.
9. Rotate retainer through 90° and release outer cable from rear runner abutment.
10. Release cable outer from clip.