Pulley - crankshaft

_REPAIRS

Pulley - crankshaft

$% 12.21.01

Remove

1. Remove fixings and underbelly panel.
2. Remove radiator. COOLING SYSTEM - Td5, REPAIRS, Radiator.

3. Using a 15 mm ring spanner, release the auxiliary drive belt tensioner.
4. Remove auxiliary drive belt.
5. Remove 3 bolts and remove crankshaft TV damper.
6. Position tool LRT-51-003 to crankshaft pulley and secure with 2 bolts.
7. Remove and discard crankshaft pulley bolt. Remove crankshaft pulley.
8. Remove 2 bolts and remove tool LRT-51-003

Refit

1. Position new crankshaft pulley to vice.
2. Remove 3 bolts and remove TV damper from new crankshaft pulley.
3. Using a lint free cloth, thoroughly clean oil seal recess and the running surface on crankshaft pulley.
4. Fit crankshaft pulley.

5. Fit tool LRT-51-003 to crankshaft pulley and secure with 2 bolts.
6. Fit new crankshaft pulley bolt and tighten to 460 Nm (340 lbf.ft), using a torque multiplier.
7. Remove 2 bolts and remove tool LRT-51-003 from crankshaft pulley.
8. Fit TV damper to crankshaft pulley and tighten – TV damper bolts to 80 Nm (59 lbf.ft) .
9. Fit auxiliary drive belt to pulleys.
10. Fit radiator. COOLING SYSTEM - Td5, REPAIRS, Radiator.
11. Fit underbelly panel and secure with fixings.