Pipe assembly - valve block to rear actuator - ACE

7. Fit pipe clamps to pipes, align clamps to chassis front cross member and fit bolts.
8. Valve block to reservoir pipe: Fit pipe to clip on LH chassis member.
9. Fit pipe clamp to pipes, align clamp to suspension turret and secure with nut.
10. Fit pipe clamp to pipes, align clamp to RH chassis member and secure with bolt.
11. Align and secure harness to suspension turret.
12. Fit thermostat housing and hoses and secure hoses with clips.
13. Fit turbocharger outlet pipe and secure hoses with clips.
14. Connect turbocharger pressure sensing hose and secure with clip.
15. Fit 'O' ring to air cleaner.
16. Fit air hose to turbocharger and tighten clip.
17. Fit air flow meter to air cleaner and secure with clips.
18. Connect multiplug to air flow meter.
19. Fit lower half of fan cowl and secure with screws.
20. Fit viscous fan. COOLING SYSTEM - Td5, REPAIRS, Fan - viscous.
21. Fit RH splash shield and secure with screws.
22. Fit road wheel.
23. Fit valve block. FRONT SUSPENSION, REPAIRS, Valve block - ACE.
24. Renew ACE high pressure filter FRONT SUSPENSION, REPAIRS, Filter - high pressure - ACE.
25. Lower vehicle.
26. Fill cooling system. COOLING SYSTEM - Td5, ADJUSTMENTS, Drain and refill.

Pipe assembly - valve block to rear actuator - ACE

$% 60.60.33

CAUTION: The ACE hydraulic system is extremely sensitive to the ingress of dirt or debris. The smallest amount could render the system unserviceable. It is imperative that the following precautions are taken. l ACE components are thoroughly cleaned externally before work commences; l all opened pipe and module ports are capped immediately; l all fluid is stored in and administered through clean containers.

Remove

1. Raise vehicle on a ramp.
2. Position container under valve block to collect fluid spillage.

3. Remove 2 bolts securing 2 rear pipe clips to chassis.