Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K Series06 Engine - D Series07 Engine - L Series08 Engine - T Series09 Emission control10 Engine management system - MEMS11 Engine management system - PGMFi12 Engine management system - EDC13 Fuel delivery system14 Cooling system15 Cooling system - L Series16 Manifold & exhaust systems17 Clutch18 Manual gearbox - R6519 Manual gearbox - PG120 Automatic gearbox21 Drive shafts22 Steering23 Suspension24 Brakes25 Restraint systems26 Body27 Heating & ventilation28 Air conditioning29 Wipers & washers30 Electrical31 Instruments
Rover 400 Workshop Manual (1995-2000)06 · Engine - D Series
06 · Engine

Cylinder head gasket - 97.5 my on (page 6 of 6)

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs
Engine - D SeriesCylinder head gasket - 97.5 my on · page 6 of 6
  1. Fit bolts securing alternator bracket to cylinder head and cylinder block. Tighten bolts to 44 Nm.
  2. Fit fuel rail support bracket, fit bolt and tighten to 44 Nm.
  3. Clean pulley ’V’s.
  4. Fit drive belt to crankshaft pulley and connect to alternator pulley.

CAUTION: Ensure drive belt is correctly located in pulley grooves.

  1. Adjust drive belt tension. See ELECTRICAL, Adjustments.
  2. Fit exhaust front pipe to manifold. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
  3. Align harness clip to underside of manifold. Fit and tighten bolt.
  4. Secure PAS hose to clip on inlet manifold.
  5. Connect injector multiplugs, align harness bracket to inlet manifold. Fit and tighten bolt.
  6. Secure injector harness clip to fuel rail bracket.
  7. Connect oxygen sensor multiplug to engine harness and secure to bracket.
  8. Connect coolant temperature gauge connector and ECT sensor multiplug.
  9. Connect IAC valve, MAP sensor and TP sensor multiplugs.
  10. Connect and secure PCV valve hose to inlet manifold.
  11. Connect and secure heater hose to cylinder head.
  12. Connect and secure coolant hose to inlet manifold.
  13. Connect multiplug to purge control valve.
  14. Connect and secure coolant hoses to IAC valve.
  15. Connect and secure coolant top hose to cylinder head.
  16. Connect down shift inner cable to throttle cam and outer cable to abutment bracket.
  17. Connect throttle inner cable to throttle cam and outer cable to abutment bracket.
  18. Connect brake vacuum hose to inlet manifold and secure with clip.
  19. Connect and secure fuel return hose. Secure hose to clip on inlet manifold.
  20. Clean fuel banjo bolt and fit to fuel filter using new sealing washers. Tighten banjo bolt to 33 Nm.
  21. Clean mating faces of distributor and cylinder head.
  22. Lubricate NEW ’O’ ring in clean engine oil and fit to distributor.
  23. Fit distributor and tighten bolts to 24 Nm.
  24. Fit timing belt upper cover. See this section.
  25. Fit air intake hose to engine breather pipe and secure with clip.
  26. Fit air intake hose to air cleaner.
  27. Fit air intake hose to throttle housing and tighten hose clip.
  28. Connect and secure purge hose to throttle housing.
  29. Connect vacuum hose to purge valve.
  30. Connect multiplug to IAT sensor.
  31. Refill cooling system. See MAINTENANCEMaintenance.
  32. Remove stand(s) and lower vehicle.
  33. Adjust throttle cable. See ENGINE MANAGEMENT SYSTEM - PGMFi, Adjustments.
  34. Adjust down shift cable. See AUTOMATIC GEARBOX, Adjustments.
  35. Adjust ignition timing. See ENGINE MANAGEMENT SYSTEM - PGMFi, Adjustments.

Parts & tools for this job For 1995 Rover 400

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