Cylinder head gasket - 97.5 my on (page 6 of 6)
- Make
- Rover
- Model
- 400 Workshop Manual
- Year
- 1995–2000
- Section
- Repairs
Engine - D SeriesCylinder head gasket - 97.5 my on · page 6 of 6
- Fit bolts securing alternator bracket to cylinder head and cylinder block. Tighten bolts to 44 Nm.
- Fit fuel rail support bracket, fit bolt and tighten to 44 Nm.
- Clean pulley ’V’s.
- Fit drive belt to crankshaft pulley and connect to alternator pulley.
CAUTION: Ensure drive belt is correctly located in pulley grooves.
- Adjust drive belt tension. See ELECTRICAL, Adjustments.
- Fit exhaust front pipe to manifold. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
- Align harness clip to underside of manifold. Fit and tighten bolt.
- Secure PAS hose to clip on inlet manifold.
- Connect injector multiplugs, align harness bracket to inlet manifold. Fit and tighten bolt.
- Secure injector harness clip to fuel rail bracket.
- Connect oxygen sensor multiplug to engine harness and secure to bracket.
- Connect coolant temperature gauge connector and ECT sensor multiplug.
- Connect IAC valve, MAP sensor and TP sensor multiplugs.
- Connect and secure PCV valve hose to inlet manifold.
- Connect and secure heater hose to cylinder head.
- Connect and secure coolant hose to inlet manifold.
- Connect multiplug to purge control valve.
- Connect and secure coolant hoses to IAC valve.
- Connect and secure coolant top hose to cylinder head.
- Connect down shift inner cable to throttle cam and outer cable to abutment bracket.
- Connect throttle inner cable to throttle cam and outer cable to abutment bracket.
- Connect brake vacuum hose to inlet manifold and secure with clip.
- Connect and secure fuel return hose. Secure hose to clip on inlet manifold.
- Clean fuel banjo bolt and fit to fuel filter using new sealing washers. Tighten banjo bolt to 33 Nm.
- Clean mating faces of distributor and cylinder head.
- Lubricate NEW ’O’ ring in clean engine oil and fit to distributor.
- Fit distributor and tighten bolts to 24 Nm.
- Fit timing belt upper cover. See this section.
- Fit air intake hose to engine breather pipe and secure with clip.
- Fit air intake hose to air cleaner.
- Fit air intake hose to throttle housing and tighten hose clip.
- Connect and secure purge hose to throttle housing.
- Connect vacuum hose to purge valve.
- Connect multiplug to IAT sensor.
- Refill cooling system. See MAINTENANCEMaintenance.
- Remove stand(s) and lower vehicle.
- Adjust throttle cable. See ENGINE MANAGEMENT SYSTEM - PGMFi, Adjustments.
- Adjust down shift cable. See AUTOMATIC GEARBOX, Adjustments.
- Adjust ignition timing. See ENGINE MANAGEMENT SYSTEM - PGMFi, Adjustments.
Parts & tools for this job For 1995 Rover 400
- PARTEngine gasket setSearch: Rover 400 1995 engine gasket set
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLFeeler gauge setSearch: feeler gauge set
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