Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)09 · Engine management system - EDC
09 · Engine

Intercooler

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs › Intercooler
Engine management system - EDCIntercooler

INTERCOOLER

Service repair no - 19.42.15

Remove

  1. Disconnect battery earth lead.
Intercooler – Disconnect battery earth lead.
  1. Remove nut and bolt securing safety catch to bonnet platform.
  2. Air conditioning: Remove 2 nuts securing condenser brackets to bonnet platform.
  3. Remove 4 bolts securing bonnet platform to body and move platform aside.
  4. Position container under radiator.
  5. Release clip and disconnect top hose.
  6. Air conditioning: Remove nut securing air conditioning pipe clip to intercooler. Release clip.
  7. Loosen 2 clips and disconnect 2 intercooler hoses.
  8. Remove 4 bolts securing intercooler.
  9. Remove intercooler. Do not carry out further dismantling if component is removed for access only.
  10. Air conditioning: Remove pipe clip mounting rubber from intercooler.

Parts & tools for this job For 1996 Rover 800

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