Engine Oil Cooler Replacement (1.4L LUH, LUJ)
Removal Procedure
7. |
Remove the oil cooler outlet
hose clamp (2). |
8. |
Remove the oil cooler outlet
hose (3) from the thermostat housing (1). |
9. |
Remove the turbocharger
coolant return pipe bolt (1) from the oil cooler housing.
|
10. |
Remove the turbocharger
coolant return pipe clamp (2). |
|
Note: Do not move the
turbocharger coolant return pipe too much. An excessive moving of
the turbocharger coolant return pipe could cause leakage.
|
11. |
Remove the turbocharger
coolant return pipe (3) from the oil cooler inlet pipe.
|
12. |
Disconnect the oil pressure
indicator switch wiring harness plug. |
13. |
Remove the oil cooler inlet
hose clamp (1) and remove the oil cooler inlet hose from the water
outlet. |
14. |
Remove the engine oil cooler
bolt (5). |
15. |
Remove the engine oil cooler
inlet pipe bolt (4). |
16. |
Remove the engine oil cooler
inlet pipe (2) and the seal ring (3). |
18. |
Remove the oil cooler outlet
pipe bolt (1) from the engine block. |
19. |
Remove the oil cooler outlet
pipe (2) in compound with the oil cooler outlet hose. |
21. |
Remove the 2 oil cooler bolts
(1). |
23. |
Remove the oil cooler (1) in
compound with the oil cooler gasket (2) and the seal ring
(3). |
24. |
Remove the oil pressure
indicator switch from the oil cooler. |
Installation Procedure
1. |
Install the oil pressure
indicator switch to the oil cooler. Use a NEW seal ring.
|
2. |
Tighten the oil pressure
indicator switch to 20 N·m (15 lb ft)
. |
3. |
Clean the sealing
surfaces. |
4. |
Install the oil cooler (1) in
compound with a NEW oil cooler gasket (2) and a NEW seal ring
(3). |
6. |
Install the 2 oil cooler bolts
(1) and hand tighten. |
7. |
Install the engine oil cooler
inlet pipe (2) in compound with a NEW seal ring (3). |
8. |
Install the oil cooler inlet
hose to the water outlet and install the oil cooler inlet hose
clamp (1). |
9. |
Install the engine oil cooler
bolt (5). |
10. |
Install the engine oil cooler
inlet pipe bolt (4) and tighten to 10 N·m (89 lb
in) . |
11. |
Tighten the 3 engine oil
cooler bolts to 20 N·m (15 lb ft) .
|
12. |
Install the turbocharger
coolant return pipe (3) to the oil cooler inlet pipe. |
13. |
Install the turbocharger
coolant return pipe clamp (2). |
14. |
Install turbocharger coolant
return pipe bolt (1) and tighten to 10 N·m (89 lb
in) . |
15. |
Connect the oil pressure
indicator switch wiring harness plug. |
17. |
Install the oil cooler outlet
pipe (2) in compound with the oil cooler outlet hose to the oil
cooler. |
18. |
Install the oil cooler outlet
pipe bolt (1) to the engine block and tighten to 10
N·m (89 lb in) . |
20. |
Install the oil cooler outlet
hose (3) to the thermostat housing (1). |
21. |
Install the oil cooler outlet
hose clamp (2). |
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