Workshop Manuals Factory service & repair Vauxhall
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Vauxhall Astra J11 · Engine
11 · Engine

Water Outlet Replacement - 1.4L LDD (Engine Cooling)

Make
Vauxhall
Model
Astra J
Section
Engine Cooling › Repair Instructions › Water Outlet Replacement - 1.4L LDD
EngineWater Outlet Replacement - 1.4L LDD

Water Outlet Replacement (1.4L LDD)

Removal Procedure

1. Open the hood.
2. Drain coolant fluid. Refer to Cooling System Draining and Filling .
3. Remove the engine coolant air bleed hose from the water outlet. Refer to Engine Coolant Air Bleed Hose Replacement .
4. Remove the heater inlet hose from the water outlet. Refer to Heater Inlet Hose Replacement .
5. Remove the radiator inlet hose from the water outlet. Refer to Radiator Inlet Hose Replacement .
6. Disconnect the engine coolant temperature sensor (water outlet) wiring harness plug.

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7. Remove the 3 water outlet bolts (1).
8. Remove the water outlet (2) and the water outlet seal ring (3).

Installation Procedure

1. Clean the sealing surfaces.

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2. Install the water outlet (2) and a NEW water outlet seal ring (3).

Caution: Refer to Fastener Caution .

3. Install the 3 water outlet bolts (1) and tighten to 8 N·m (71 lb in) .
4. Connect the engine coolant temperature sensor (water outlet) wiring harness plug.
5. Install the radiator inlet hose to the water outlet. Refer to Radiator Inlet Hose Replacement .
6. Install the heater inlet hose to the water outlet. Refer to Heater Inlet Hose Replacement .
7. Install the engine coolant air bleed hose to the water outlet. Refer to Engine Coolant Air Bleed Hose Replacement .
8. Fill up coolant fluid. Refer to Cooling System Draining and Filling .
9. Close the hood.

Parts & tools for this job For Vauxhall Astra

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