Workshop Manuals Factory service & repair Vauxhall
01 Preface02 General Information03 Body Hardware and Trim04 Body Repair05 Body Systems06 General Vehicle Information07 Brakes08 Diagnostic Navigation09 Driveline/Axle10 Driver Information and Entertainment11 Engine12 HVAC13 Power and Signal Distribution14 Roof15 Safety and Security16 Seats17 Steering18 Suspension19 Transmission/Transaxle
Vauxhall Astra J11 · Engine
11 · Engine

Radiator Mounting Stud Repair (Engine Cooling)

Make
Vauxhall
Model
Astra J
Section
Engine Cooling › Repair Instructions › Radiator Mounting Stud Repair
EngineRadiator Mounting Stud Repair

Radiator Mounting Stud Repair

Repair Procedure

1. Pressure test the cooling system. Refer to Cooling System Leak Testing . If the radiator is not leaky, perform the following procedure.
2. Remove the radiator. Refer to Radiator Replacement .

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3. Grind the fracture surface (1) with a proper tool.
4. Drill a hole in the center of the fractured surface, using a 6 mm (0.24 in) drill.

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5. Install the new radiator mounting pin (2).
  •  Install the nut (3).
Note:  The bolt should not be longer than 35 mm (1.38 in) .
   
  •  Install the radiator mounting pin (2) with the bolt (1).

Caution: Refer to Fastener Caution .

6. Tighten the bolt 5 N·m (44 lb in) .
7. Install the radiator. Refer to Radiator Replacement .

Parts & tools for this job For Vauxhall Astra

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