Primary cover (page 5 of 5)

Refit

1. Clean secondary cover and mating faces of cover and gearbox.
2. Lubricate new ’O’ rings with gearbox fluid and fit to secondary cover.
3. Fit new split ring to secondary cover.
4. Fit and align secondary cover to gearbox.
5. Fit bolts securing secondary cover to gearbox and tighten to 10 Nm.
6. Position mounting bracket to gearbox, fit Torx bolts and tighten to 55 Nm.
7. Adjust lifting bracket tool so engine is horizontal in engine compartment.
8. Fit new Nylock nut securing engine LH mounting to bracket on gearbox and tighten to 160 Nm.
9. Fit mounting bracket to engine RH mounting, steady bar and engine.
10. Align mounting bracket to engine and tighten bolts to 160 Nm.Tighten nuts securing restraint bar to body to 45 Nm.
11. Fit nut securing mounting bracket to engine mounting and tighten to 85 Nm.
12. Fit bolt securing steady bar to mounting bracket and tighten to 80 Nm.
13. Connect engine steady bar to bracket on sump and tighten bolt to 80 Nm.
14. Tighten through bolt, engine steady bar to body, to 80 Nm.
15. Lower hoist and disconnect lifting bracket tool 18G 1598 from engine lifting brackets.
16. Remove bolt securing engine lifting bracket tool 18G 1572/2 to cylinder head and remove lifting bracket.
17. Remove 2 bolts securing lifting bracket tool 18G 1572/1 to cylinder head and remove lifting bracket.
18. Clean camshaft rear cover plate.
19. Position camshaft rear cover plate to cylinder head and tighten bolts to 25 Nm.
20. Clean fluid cooler hose and gearbox unions.
21. Lubricate and fit new ’O’ rings to fluid cooler hose unions.
22. Connect fluid cooler hoses to gearbox and tighten unions to 37 Nm.
23. Clean mating faces of front pipe and catalytic converter.
24. Fit new gasket to catalytic converter flange.
25. Connect front pipe to catalytic converter, fit nuts and tighten to 50 Nm.
26. Secure front pipe rubber mounting to bracket on body.
27. Fit air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
28. Secure radiator top hose to clip on radiator cooling fan.
29. Secure selector cable to clip on rear beam.
30. Fit road wheel(s) and tighten nuts to correct torque. See INFORMATION, Torque wrench settings.
31. Remove stand(s) and lower vehicle.
32. Top-up gearbox fluid. See Adjustments.