Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual13 · Manifold and exhaust
13 · Engine

Exhaust manifold gasket – 2.0 – turbo

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Exhaust manifold gasket – 2.0 – turbo
Manifold and exhaustExhaust manifold gasket – 2.0 – turbo
  1. Air conditioning models only: Align air conditioning pipe bracket to coolant rail, fit and tighten bolt to 9 Nm.
  2. Connect oxygen sensor multiplug.
  3. Fit new exhaust front pipe gasket.
  4. Align exhaust front pipe to manifold, fit nuts and tighten diagonally to 45 Nm.
  5. Air conditioning models only: Fit alternator, see ELECTRICAL – Repairs.
  6. Refill cooling system, see MAINTENANCE.
  7. Refit air cleaner, see MODULAR ENGINE MANAGEMENT SYSTEM – MPi – Repairs
  8. Refit battery, position battery clamp and tighten bolt to 9 Nm.
  9. Connect both battery leads.

EXHAUST MANIFOLD GASKET – 2.0 – TURBO

Service Repair No. 30.15.12

Remove

  1. Remove intercooler, see MODULAR ENGINE MANAGEMENT SYSTEM – MPi – Repairs.
  2. Drain cooling system, see MAINTENANCE.
  3. Air conditioning models only: Remove alternator, see ELECTRICAL – Repairs.
  4. Remove exhaust front pipe.
Diagram showing oil drain pipe connection to turbocharger with callout number 5
  1. Remove 2 bolts securing oil drain pipe to turbocharger, remove and discard gasket.
Diagram of turbocharger area showing breather hose (10), intake hose (8), vacuum hoses (6), oil feed pipe (7) and coolant hoses (9, 10)
  1. Release clip and disconnect breather hose from turbocharger intake hose.
  2. Slacken clip and disconnect intake hose from turbocharger.
  3. Release clips and disconnect 2 vacuum hoses from turbocharger.
  4. Slacken oil feed pipe union and disconnect oil feed pipe from turbocharger.

CAUTION: Plug the connections.

  1. Slacken clips and disconnect 2 coolant hoses from turbocharger.
Diagram of engine area showing oxygen sensor multiplug (11), air conditioning pipe bracket (12), dipstick tube (13, 14), turbocharger hose heat shield (15) and coolant rail hose (16)
  1. Disconnect oxygen sensor multiplug.
  2. Air conditioning models only: Remove bolt securing air conditioning pipe bracket to coolant rail.
  3. Remove bolt securing dipstick tube to coolant rail.
  4. Remove bolt securing dipstick tube to turbocharger hose heat shield.
  5. Remove turbocharger hose heat shield.
  6. Slacken clip and disconnect coolant rail hose from thermostat housing.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.