Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual13 · Manifold and exhaust
13 · Engine

Intermediate pipe – 2.0

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Intermediate pipe – 2.0
Manifold and exhaustIntermediate pipe – 2.0
  1. Tighten front pipe nuts to 34 Nm.

INTERMEDIATE PIPE – 2.0

Service Repair No. 30.10.11

Remove

  1. Raise vehicle on a ramp.
Diagram of intermediate pipe mounting on naturally aspirated model, callout 2 pointing to tail pipe connection.

Naturally aspirated model illustrated.

Diagram of intermediate pipe mounting on turbo model, callouts 2 pointing to tail pipe and mounting rubber connections.

Turbo model illustrated.

  1. Remove nuts securing intermediate pipe to tail pipe.
Diagram of intermediate pipe connected to catalytic converter and tail pipe, callouts 3, 4, and 5 indicating nuts, flange bolts, and mounting rubbers.
  1. Remove 3 nuts securing intermediate pipe to catalytic converter.
  2. Release 2 mounting rubbers.
  3. Release intermediate pipe from tail pipe and catalytic converter; discard gasket.

Refit

  1. Clean mating faces of intermediate pipe, tail pipe and catalytic converter.
  2. Check mounting rubbers for condition, renew if damaged.
  3. Position intermediate pipe, secure mounting rubbers.
  4. Align intermediate pipe to catalytic converter, use a new gasket and fit but do not tighten nuts.
  5. Align intermediate pipe to tail pipe fit nuts and tighten to 15 Nm.
  6. Tighten intermediate pipe to catalytic converter nuts to 34 Nm.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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