Refit

Service Repair No. 30.15.08

8. Remove 2 bolts securing manifold chamber support brackets.
9. Remove 6 bolts securing manifold chamber to inlet manifold.
10. Remove manifold chamber from inlet manifold.
11. Remove and discard gasket.

Refit

1. Clean manifold chamber and inlet manifold mating faces.
2. Position new gasket to inlet manifold.
3. Position manifold chamber to inlet manifold, fit bolts and tighten progressively to 10 Nm.
4. Fit inlet manifold chamber support bracket bolts and tighten to 6 Nm.
5. Clean throttle housing and throttle housing mounting mating faces
6. Fit throttle housing, fit nuts and tighten to 7 Nm.
7. Naturally aspirated models: Connect breather hose to throttle housing and secure with clip.
8. Connect 2 breather hoses to manifold chamber.
9. Connect 2 vacuum hoses to manifold chamber.
10. Connect multiplug to fuel temperature sensor.
11. Position brake servo hose union, use new sealing washers and tighten banjo bolt to 50 Nm.

CAUTION: Ensure tag on union is located in slot.

12. Connect battery earth lead.

Remove

1. Remove inlet manifold chamber and gasket.

2. Disconnect 4 injector multiplugs and move harness aside.
3. Release clip and disconnect fuel return hose from fuel pressure regulator.

CAUTION: Plug the connections.

4. Remove 2 bolts securing harness and fuel hose clips to inlet manifold.

5. Disconnect air temperature sensor multiplug.
6. Remove 4 bolts securing fuel delivery hose to fuel rail.

CAUTION: Plug the connections.