Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual13 · Manifold and exhaust
13 · Engine

– K8

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › – K8
Manifold and exhaust– K8

– K8

Service Repair No. Manifold 30.15.10
Service Repair No. Gasket 30.15.12

Remove

  1. Disconnect battery earth lead.
  2. Raise front of vehicle.

WARNING: Support on safety stands.

Illustrates mounting bracket for engine support with two horizontal slots
Diagram showing exhaust pipe connection to manifold flange with nuts and washers labeled 3 and 4
  1. Remove 3 nuts and washers securing exhaust pipe to manifold flange.
  2. Disconnect exhaust pipe from manifold.
  3. Remove and discard gasket.
Diagram showing air cleaner intake duct, bolts, clips, and vacuum hose connections labeled 6, 7, 8, and 9
  1. Disconnect vacuum hose from air temperature control valve.
  2. Remove bolts securing air cleaner intake support to camshaft cover brackets.
  3. Release 2 clips securing intake to air cleaner and remove intake.
  4. Remove intake duct.
Diagram showing exhaust manifold secured to cylinder head with nuts labeled 10
  1. Remove 7 nuts securing manifold to cylinder head.
  2. Remove exhaust manifold.
  3. Remove and discard manifold gasket.

Do not carry out further dismantling if component is removed for access only

Diagram showing hot box assembly with screws labeled 13 and hot box labeled 14
  1. Remove 4 screws securing hot box to manifold.
  2. Remove hot box.

Refit

  1. Position hot box to manifold, fit and tighten screws.
  2. Clean mating faces of exhaust manifold and cylinder head.
  3. Fit manifold gasket and position manifold to cylinder head.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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