Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual13 · Manifold and exhaust
13 · Engine

Exhaust manifold gasket – k16

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Exhaust manifold gasket – k16
Manifold and exhaustExhaust manifold gasket – k16
  1. Fit inlet manifold chamber, see Alloy inlet manifold chamber gasket.
  2. Refill cooling system, see MAINTENANCE.
  3. Connect battery earth lead.

EXHAUST MANIFOLD GASKET – K16

Service Repair No. 30.15.12

Remove

  1. Remove air cleaner, see MODULAR ENGINE MANAGEMENT SYSTEM – Repairs.
  2. Remove alternator, see ELECTRICAL – Repairs.
Diagram showing oxygen sensor multiplug and bracket connection points labeled 3,4
  1. Release oxygen sensor multiplug from bracket.
  2. Disconnect multiplug from oxygen sensor.
  3. Remove front pipe and flange gasket.
Diagram of exhaust manifold with five nuts labeled 6 securing it to the cylinder head and a component labeled 7
  1. Remove 5 nuts securing exhaust manifold to cylinder head.
  2. Remove exhaust manifold, discard gasket.

Refit

  1. Ensure mating faces of exhaust manifold and cylinder head are clean.
  2. Position a new gasket to cylinder head studs.
Diagram of exhaust manifold showing tightening sequence numbers 1 through 5
  1. Fit exhaust manifold, fit securing nuts and tighten in the sequence shown to 45 Nm.
  2. Fit front pipe and flange gasket.
  3. Connect oxygen sensor multiplug.
  4. Secure multiplug to bracket.
  5. Fit alternator, see ELECTRICAL – Repairs.
  6. Fit air cleaner, see MODULAR ENGINE MANAGEMENT SYSTEM – Repairs.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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