Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual13 · Manifold and exhaust
13 · Engine

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
Manifold and exhaustRefit
Diagram showing coolant rail hose and bolt securing it to cylinder head, with callout numbers 17 and 18
  1. Remove bolt securing coolant rail to cylinder head.
  2. Slacken clip and release coolant rail hose from water pump.
  3. Position coolant rail aside.
Diagram showing battery tray secured by bolts and harness clips, with callout numbers 20, 21, and 22
  1. Remove 4 bolts securing battery tray to body.
  2. Release clips securing harness to battery tray.
  3. Remove battery tray.
  4. Position trolley jack beneath engine sump and support engine

CAUTION: Use a block of hard wood or a hard rubber pad to protect the sump.

Diagram showing engine mounting bracket secured by bolts and nut, with callout numbers 24 and 25
  1. Remove 3 bolts and nut securing engine mounting bracket to engine.
  2. Remove engine mounting bracket.
Diagram showing exhaust manifold assembly, coolant rail bracket, and turbocharger with callout numbers 26 and 27
  1. Remove 3 bolts and 2 nuts securing exhaust manifold to cylinder head.
  2. Release coolant rail bracket from manifold stud.
  3. Using assistance, release manifold and turbocharger assembly from cylinder head and carefully manoeuvre from vehicle.
  4. Remove and discard manifold gasket

Refit

  1. Clean mating faces of exhaust manifold and cylinder head.
  2. Fit new gasket to cylinder head.
  3. Using assistance manoeuvre manifold and turbocharger assembly into position and align to cylinder head.
  4. Fit coolant rail bracket to manifold stud.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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