Inlet manifold chamber gasket – 2.0

1. Clean manifold and cylinder head mating faces.
2. Fit new gasket to cylinder block.

8RM 0944

3. Fit inner heat shield to exhaust manifold and tighten bolts to 24 Nm.
4. Fit exhaust manifold, tighten nuts in the sequence shown to 34 Nm.
5. Fit manifold support bracket, tighten bolts to 34 Nm.
6. Connect oxygen sensor multiplug.
7. Fit the heat shield, tighten the nuts to 10 Nm.
8. Fit the engine oil dipstick.
9. Fit the air intake trunking, tighten bolts to 10 Nm.
10. Attach header pipe to clips on air intake trunking.
11. Fit earth lead to camshaft cover stud, tighten nut to 10 Nm.
12. Fit throttle cable clips to camshaft cover stud and timing belt top cover stud, tighten nuts to 10 Nm.
13. Fit exhaust manifold flange gasket
14. Remove stand(s) and lower vehicle.
15. Connect battery earth lead.

INLET MANIFOLD CHAMBER GASKET – 2.0

Service Repair No. 30.15.37

Remove

1. Disconnect battery earth lead.

30M 0143

2. Remove banjo bolt securing brake servo hose, discard sealing washers.
3. Disconnect multiplug from fuel temperature sensor.
4. Disconnect 2 vacuum hoses from manifold chamber.
5. Disconnect 2 breather hoses from manifold chamber.

30M 0144

6. Naturally aspirated models: Release clip and disconnect breather hose from throttle housing.
7. Remove 4 nuts securing throttle housing, release throttle housing from manifold chamber.