Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual13 · Manifold and exhaust
13 · Engine

Remove

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Remove
Manifold and exhaustRemove

Service Repair No. 30.15.08

Remove

  1. Disconnect battery earth lead.
Diagram showing fuel filter union and hose connections labeled 2 and 3
  1. Position absorbent cloth around union. Slacken union to relieve fuel pressure.
  2. Disconnect hose from fuel filter.

CAUTION: Plug the connections.

  1. Drain cooling system, see MAINTENANCE.
  2. Remove inlet manifold chamber, see Alloy inlet manifold chamber gasket.
  3. Withdraw dipstick.
Diagram showing injector multiplugs and intake air temperature sensor connector labeled 7 and 8 on cylinder head
  1. Disconnect 4 injector multiplugs.
  2. Disconnect intake air temperature sensor multiplug.
Diagram showing coolant hose connection labeled 9 at inlet manifold
  1. Slacken clip and disconnect coolant hose from inlet manifold.
Diagram showing top and bottom portions of inlet manifold flange secured with nuts and bolts labeled 10, 11, 12, 13, 14, 15
  1. Remove 2 nuts and 3 bolts securing top portion of inlet manifold flange to cylinder head.
  2. Remove 2 bolts securing engine harness brackets to inlet manifold.
  3. Release 2 clips securing fuel return hose.
  4. Remove bolt securing support stay to inlet manifold.
  5. Remove 4 bolts securing bottom portion of inlet manifold flange to cylinder head.
  6. Remove inlet manifold, discard gasket.

Refit

  1. Ensure mating faces of inlet manifold and cylinder head are clean.
  2. Position new gasket on cylinder head studs, fit inlet manifold.
Diagram showing gasket tightening sequence for inlet manifold numbered 1 through 9
  1. Fit nuts and bolts securing inlet manifold to cylinder head and tighten in sequence shown to 25 Nm.
  2. Position support stay to inlet manifold, fit and tighten bolt to 25 Nm.
  3. Position engine harness to inlet manifold, fit and tighten bolts.
  4. Connect fuel delivery hose to filter, tighten union to 38 Nm.
  5. Connect 4 multiplugs to injectors.
  6. Connect multiplug to intake air temperature sensor.
  7. Connect coolant hose to inlet manifold, tighten clip.
  8. Secure fuel return hose in clips.
  9. Fit dipstick.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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