Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual13 · Manifold and exhaust
13 · Engine

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
Manifold and exhaustRefit

Service Repair No. 30.10.11

  1. Disconnect battery earth lead.
  2. Raise vehicle on a ramp.
Diagram of intermediate pipe assembly showing numbered parts 3, 4, 5, and 6
  1. Remove 2 nuts and bolts, tail pipe to intermediate pipe, discard nuts.
  2. Collect 2 clamp springs.
  3. Release rubber mounting from intermediate pipe.
  4. Remove gasket, intermediate pipe to tail pipe.
Diagram of exhaust system mountings showing part 7
  1. Release 2 remaining rubber mountings from intermediate pipe.
Diagram of intermediate pipe connection to catalytic converter showing parts 8 and 10
  1. Remove 3 nuts, intermediate pipe to catalytic converter.
  2. Release and remove intermediate pipe from vehicle.
  3. Remove and discard gasket, intermediate pipe to catalytic converter.
  4. Remove 4 nuts, heat shield to intermediate pipe, and remove heat shield.

Refit

  1. Position heat shield to intermediate pipe. Fit and tighten nuts to 5 Nm.
  2. Clean mating faces of intermediate pipe, catalytic converter and tail pipe.
  3. Fit new gasket to catalytic converter.
  4. Position intermediate pipe to catalytic converter. Fit and tighten nuts to 34 Nm.
  5. Connect rubber mountings to intermediate pipe.
  6. Connect intermediate pipe to tail pipe, fit springs to clamp bolts fit new nuts and tighten to 22 Nm.
  7. Lower ramp.
  8. Connect earth lead to battery.

TAIL PIPE – 1.6

Service Repair No. 30.10.22

Remove

  1. Disconnect battery earth lead.
  2. Raise vehicle on a ramp.
Diagram of intermediate pipe assembly showing numbered parts 3, 4, and 5
  1. Remove 2 nuts and bolts, intermediate pipe to tail pipe. Discard nuts.
  2. Collect 2 clamp springs.
  3. Remove gasket, tail pipe to intermediate pipe.
Diagram of tail pipe and its rubber mountings showing parts 6 and 7
  1. Release 3 rubber mountings from tail pipe and release tail pipe from vehicle.
  2. Remove tail pipe from vehicle.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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