Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual13 · Manifold and exhaust
13 · Engine

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
Manifold and exhaustRefit

D.O.H.C. models only

Diagram showing tail pipe finishers and bolts on the exhaust system
  1. Slacken 2 bolts and remove tail pipe finishers from tail pipes.

Refit

  1. D.O.H.C. models only: Fit tail pipe finishers to tail pipes and tighten bolts to 10 Nm.
  2. Clean intermediate and tail pipe mating faces.
  3. Fit new gasket to intermediate pipe.
  4. Align and fit tail pipe to intermediate pipe.
  5. Connect 3 rubber mountings to tail pipe.
  6. Connect tail pipe to intermediate pipe, fit springs to clamp bolts, fit new nuts and tighten to 22 Nm.
  7. Lower ramp.
  8. Connect battery earth lead.

EXHAUST FRONT PIPE – 2.0

Service Repair No. 30.10.09

Remove

  1. Raise front of vehicle.

WARNING: Support on safety stands.

Diagram showing front pipe connection to catalytic converter with numbered callouts 2, 3, 4
  1. Remove 3 nuts securing front pipe to catalytic converter.
  2. Carefully separate front pipe from catalytic converter; discard gasket.

CAUTION: Catalytic converters are manufactured from ceramic material which is very fragile; avoid heavy impacts on converter casing.

  1. Release front pipe from rubber mounting.
Diagram showing front pipe connection to exhaust manifold with numbered callout 5
  1. Naturally Aspirated models: Remove 4 nuts securing front pipe to exhaust manifold.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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