Remove

Service Repair No. Front Pipe – 30.10.09
Service Repair No. Flange Gasket – 30.10.26

Remove

1. Disconnect battery earth lead.
2. Raise vehicle on a ramp.

3. Remove 2 nuts, front pipe bracket to engine bracket.

4. Remove 2 nuts and bolts, front pipe to catalytic converter. Discard nuts.
5. Collect 2 springs.

6. Remove 3 nuts from exhaust manifold flange joint.
7. Remove front pipe from vehicle.
8. Remove and discard gasket from front pipe flange.

Refit

1. Clean exhaust manifold, front pipe and catalytic converter joint faces.
2. Position new flange gasket to exhaust manifold, fit front pipe, fit but do not tighten nuts.
3. Ensure front pipe to catalytic converter gasket is fitted.
4. Fit front pipe to catalytic converter.
5. Fit springs to bolts, fit bolts and new nuts, tighten nuts to 22 Nm.
6. Fit front pipe bracket to engine bracket, fit and tighten bolts to 15 Nm.
7. Tighten front pipe flange nuts to 50 Nm.
8. Lower ramp.