Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual13 · Manifold and exhaust
13 · Engine

Remove

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Remove
Manifold and exhaustRemove

Service Repair No. 17.50.01

Remove

  1. Disconnect battery earth lead.
  2. Raise front of vehicle.

WARNING: Support on safety stands.

Diagram showing catalytic converter flange connection with callout numbers 3, 4, and 5
  1. Remove 2 nuts, catalytic converter to intermediate pipe.
  2. Lever intermediate pipe rearwards and disconnect from catalytic converter.

CAUTION: Catalytic converters are manufactured from ceramic material which is very fragile, avoid heavy impacts on converter casing.

  1. Remove and discard intermediate pipe gasket.
Diagram showing catalytic converter mounting with callout numbers 6, 7, and 8
  1. Remove 3 nuts, catalytic converter to front pipe.
  2. Release and remove catalytic converter from vehicle.
  3. Remove and discard front pipe gasket.

Refit

  1. Clean mating faces of catalytic converter, front pipe and intermediate pipe.
  2. Fit a new gasket to each catalytic converter flange.
  3. Position catalytic converter to vehicle, engage studs into flange on front pipe.
  4. Fit nuts to catalytic converter studs, tighten to 34 Nm.
  5. Lever intermediate pipe rearwards and connect to catalytic converter.
  6. Fit nuts to catalytic converter studs, tighten to 34 Nm.
  7. Remove stand(s) and lower vehicle.
  8. Connect battery earth lead.

INTERMEDIATE PIPE – 1.4

Service Repair No. 30.10.11

Remove

  1. Disconnect battery earth lead.
  2. Raise vehicle on a ramp.
Diagram showing tail pipe clamp connection with callout number 3
  1. Remove 2 nuts, tail pipe clamp to intermediate pipe.
Diagram showing intermediate pipe to catalytic converter connection with callout number 4
  1. Remove 2 nuts, intermediate pipe to catalytic converter and discard gasket.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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