Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual13 · Manifold and exhaust
13 · Engine

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
Manifold and exhaustRefit

Service Repair No. 30.15.12

  1. Disconnect both battery leads.
  2. Remove bolt and battery clamp, lift out battery.
  3. Remove air cleaner, see MODULAR ENGINE MANAGEMENT SYSTEM – Repairs.
  4. Drain cooling system, see MAINTENANCE.
  5. Air conditioning models only: Remove alternator, see ELECTRICAL – Repairs.
Diagram showing exhaust front pipe connection with callout numbers 6 and 7
  1. Remove 4 nuts securing exhaust front pipe to manifold.
  2. Release and lower exhaust front pipe, remove and discard gasket.
Diagram showing engine components including oxygen sensor and air conditioning pipe bracket with callout numbers 8, 9, 10, 11
  1. Disconnect oxygen sensor multiplug.
  2. Air conditioning models only: Remove bolt securing air conditioning pipe bracket to coolant rail.
Diagram showing inlet manifold bolts and nuts with callout numbers 7 and 8
  1. Remove 7 bolts and 2 nuts securing inlet manifold to cylinder head.
  2. Remove inlet manifold, discard gasket.

Refit

  1. Clean inlet manifold and cylinder head mating faces.
  2. Fit new gasket.
Diagram showing inlet manifold positioning sequence on cylinder head with callout numbers 1 through 9
  1. Position inlet manifold to cylinder head, fit nuts and bolts and tighten in the sequence shown to 25 Nm.
  2. Position fuel delivery hose to fuel rail fit and tighten bolts to 10 Nm.
  3. Connect air temperature sensor multiplug.
  4. Align harness and fuel hose clips, fit bolts and tighten to 10 Nm.
  5. Connect fuel return hose and secure clip.
  6. Position harness and connect injector multiplugs.
  7. Fit inlet manifold chamber and gasket.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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