Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual13 · Manifold and exhaust
13 · Engine

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
Manifold and exhaustRefit
Diagram showing heater hoses and expansion tank hose connections to the inlet manifold, with callout numbers 6 and 7.
  1. Slacken clips securing heater hoses to inlet manifold and disconnect hoses.
  2. Slacken clip securing expansion tank hose to inlet manifold; disconnect hose.
Diagram showing multiplug connections near the engine block, with callout numbers 8 and 9.
  1. Disconnect multiplugs from injector, stepper motor and throttle potentiometer.
  2. Disconnect fuel feed and return hoses.

CAUTION: Plug the connections.

Diagram showing coolant temperature thermister and Lucar connection on the heater assembly, with callout numbers 10 and 11.
  1. Disconnect multiplug from coolant temperature thermister.
  2. Disconnect Lucar from heater.
  3. Raise manifold to vertical position for access to heater.
Diagram showing circclip, heater unit, and rubber seal on the inlet manifold, with callout numbers 13, 14 and 15.
  1. Remove circclip securing heater to inlet manifold.
  2. Remove heater.
  3. Remove and discard rubber seal from heater.

Refit

  1. Clean inlet manifold and heater mating faces.
  2. Fit new rubber seal to heater and fit heater to inlet manifold. Retain with circclip.
  3. Connect Lucar to manifold heater and multiplug to coolant temperature thermister.
  4. Lower the manifold, connect stepper motor, throttle potentiometer and injector multiplugs and secure harness in clip.
  5. Connect heater and expansion tank hoses to manifold and tighten hose clips.
  6. Connect fuel feed and return pipes.
  7. Position servo hose to manifold, fit new sealing washers and fit banjo bolt, ensuring that pin locates in groove. Tighten banjo bolt to 50 Nm.
  8. Connect breather hoses to cam cover and secure clips.
  9. Fit inlet manifold gasket.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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