Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual13 · Manifold and exhaust
13 · Engine

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
Manifold and exhaustRefit
Diagram of exhaust manifold showing numbered nuts and studs
  1. Remove 9 nuts, exhaust manifold to cylinder head.
  2. Remove exhaust manifold.
  3. Remove and discard exhaust manifold gasket.

Refit

  1. Clean manifold and mating face.
  2. Fit new gasket to manifold studs.
Gasket tightening sequence diagram with numbers 1 through 9
  1. Fit manifold on studs, tighten nuts in sequence shown to 45 Nm.
  2. Fit manifold support bracket, tighten bolts to 25 Nm.
  3. Connect oxygen sensor multiplug.
  4. Fit heat shield to manifold, tighten bolts to 6 Nm.
  5. Fit engine oil dipstick.
  6. Connect throttle cable to clip.
  7. Fit exhaust manifold flange gasket, see Front pipe and flange gasket – 1.6.
  8. Remove stand(s) and lower vehicle.
  9. Connect battery earth lead.

INLET MANIFOLD GASKET – 1.6 D.O.H.C.

Service Repair No. 30.15.08

Remove

  1. Disconnect battery earth lead.
  2. Drain cooling system, see MAINTENANCE.
  3. Remove inlet manifold air intake hose.
Diagram showing bolts for inlet manifold support bracket
  1. Remove 4 bolts, inlet manifold support bracket to inlet manifold and cylinder block.
  2. Remove support bracket.
  1. Progressively remove 8 nuts, inlet manifold to cylinder head.
  2. Release inlet manifold from cylinder head studs.
  3. Insert suitable block to hold manifold away from cylinder head.
  4. Remove and discard inlet manifold gasket.

Refit

  1. Clean manifold and cylinder head mating surfaces.
  2. Fit new gasket to cylinder head manifold studs.
  3. Remove block supporting manifold.
  4. Fit manifold to cylinder head, tighten nuts to 25 Nm.
  5. Fit manifold support bracket, tighten bolts to 25 Nm.
  6. Fit air intake hose.
Engine valve cover removal diagram with bolt locations marked

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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