Front pipe and flange gasket – k8

4. Fit nuts securing manifold and, working in the sequence illustrated, tighten to 45 Nm.
5. Position intake duct to air cleaner and secure with clips.
6. Align duct to brackets, fit and tighten bolts.
7. Connect vacuum hose to air temperature control valve.
8. Position intake hose adaptor to body, fit and tighten screws.
9. Position exhaust pipe, complete with gasket, to manifold flange and fit flat washers and nuts.
10. Tighten exhaust pipe to manifold nuts to 50 Nm.
11. Remove stand(s) and lower vehicle.
12. Connect battery earth lead.

FRONT PIPE AND FLANGE GASKET – K8

Service Repair No. 30.10.09

Remove

1. Disconnect battery earth lead.

2. Release oxygen sensor multiplug from bracket on gearbox.
3. Disconnect oxygen sensor multiplug from engine harness.
4. Raise vehicle on a ramp.

5. Remove 3 nuts securing exhaust pipe to manifold flange and collect washers.
6. Disconnect exhaust front pipe from manifold; discard gasket.

7. Remove 3 nuts securing front pipe to catalytic converter.
8. Release front mounting rubber.
9. Separate front pipe from catalytic converter.
10. Remove and discard gasket.
11. Remove front pipe.

Do not carry out further dismantling if component is removed for access only

12. Remove oxygen sensor and seal.

Refit

1. Fit oxygen sensor, use a new seal.
2. Clean mating faces of front pipe.