Fuel level gauge not working
- Make
- Fiat
- Model
- 500 Factory Service Manual
- Year
- 2007–2024
- Section
- Instrument panel › Fuel level gauge not working
FUEL LEVEL GAUGE NOT WORKING
With the ignition ON, the fuel level gauge in the instrument panel does not work (level indicated is not actual tank level).
N.B: The fuel level message is provided by the Body Computer Node and made available to the Instrument Panel Node via the B-CAN.
The Body Computer Node also sends the fuel level sensor error message
| Test results | ||||
| 1 | CHECK USING DIAGNOSTIC EQUIPMENT | All OK | Problems encountered | Operation |
|---|---|---|---|---|
Connect the Examiner diagnostic equipment to the diagnostic socket. Check that there are no faults in the Body Computer | Move on to Step 2 | Sensor with broken circuit, sensor short circuited, value implausible/not consistent with actual fuel level | Continue as instructed by the diagnostic equipment | |
| 2 | CHECK USING DIAGNOSTIC EQUIPMENT | All OK | Problems encountered | Operation |
| Keeping the Examiner equipment connected to the diagnostic socket, check the operation of the fuel gauge bar LED in active diagnosis | Move on to Step 3 | The bar LED does not move | Replace the Instrument Panel | |
| 3 | CHECK FUEL LEVEL SENSOR | All OK | Problems encountered | Operation |
| Check that the fuel level sensor is working properly | Move on to Step 4 | Sensor not working | Replace the fuel level sensor Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL - R + R | |
| 4 | ELECTRICAL CIRCUIT CHECK | All OK | Problems encountered | Operation |
Check the continuity/insulation of the lead between fuel level sensor and Body Computer | Move on to Step 5 | Lead broken | Restore the correct continuity for the cable. | |
| 5 | CORRECT OPERATION CHECK | All OK | Problems encountered | Operation |
| Check that the fault is no longer present | End of diagnosis | The fault persists | Replace Body Computer | |
Parts & tools for this job For 2007 Fiat 500
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLSocket setSearch: socket set metric
- BOOKHaynes manualSearch: Haynes manual Fiat 500
Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.