Discovery II
PANEL REPAIRS
REPAIRS 77-2-23
Bonnet locking platform
Remove
1. Disconnect both battery leads, negative lead
first.
2. Disconnect leads/multiplug from alternator.
3. Remove front bumper assembly.
4. Models with A/C: Remove condensor.
5. Diesel models: Remove gearbox fluid cooler.
6. Remove RH and LH headlamps.
LIGHTING, REPAIRS, Headlamp - up
7. Remove RH and LH repeater lamps.
LIGHTING, REPAIRS, Lamp - front
8. Release headlamp wiring and position aside.
9. Remove battery.
10. Remove battery tray.
11. Remove air filter assembly.
Td5, REPAIRS, Air filter assembly.
V8, REPAIRS, Air cleaner assembly.
12. Remove RH horn.
13. Remove bonnet release cable.
14. Support bonnet in open position
15. Remove bonnet locking mechanism.
16. Remove VIN plate.
17. Remove centre braces.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. Fit centre braces.
2. Fit VIN plate.
3. Fit bonnet locking mechanism.
4. Fit bonnet release cable.
5. Fit RH horn.
6. Fit air filter assembly.
Td5, REPAIRS, Air filter assembly.
V8, REPAIRS, Air cleaner assembly.
7. Fit battery tray.
8. Fit battery. Do not connect leads.
9. Fit headlamp wiring.
10. Fit RH and LH repeater lamps.
LIGHTING, REPAIRS, Lamp - front
11. Fit RH and LH headlamps.
LIGHTING, REPAIRS, Headlamp - up
12. Diesel models: Fit gearbox fluid cooler.
13. Models with A/C: Fit condensor.
14. Fit bumper assembly.
15. Connect leads/multiplug to alternator.
16. Connect battery leads, negative lead last.
