Discovery II
PANEL REPAIRS
REPAIRS 77-2-27
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. Fit centre brace.
2. Fit 2 bolts securing bulkhead to chassis and
tighten bolts to 45 Nm (33 lbf.ft).
3. Fit bonnet release cable.
4. Fit crush can.
5. Models with A/C: Fit A/C pipes.
6. Fit 2 earth leads to LH of front bulkhead.
7. Fit air filter assembly.
Td5, REPAIRS, Air filter assembly.
V8, REPAIRS, Air cleaner assembly.
8. Fit battery tray.
9. Fit headlamp wiring and headlamp levelling
motors.
10. Fit repeater lamp.
LIGHTING, REPAIRS, Lamp - front
11. Fit headlamp.
LIGHTING, REPAIRS, Headlamp - up
12. Diesel models: Fit gearbox fluid cooler.
13. Models with A/C: Fit condensor.
14. Fit washer reservoir.
Reservoir - washer - up to 03MY.
15. Connect leads/multiplug to alternator.
16. Connect battery leads, negative lead last.