Discovery II
PANEL REPAIRS
REPAIRS 77-2-47
'E' post closing assembly
In this procedure, the panel body side assembly, tail
door and 'E' post assembly are replaced in
conjunction with the 'E' post closing assembly.
Remove
1. Disconnect both battery leads, negative lead
first.
2. Disconnect leads/multiplug from alternator.
3. Remove 'E' post assembly.
PANEL REPAIRS, REPAIRS, 'E' post
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. Fit 'E' post assembly.
PANEL REPAIRS, REPAIRS, 'E' post
2. Connect leads/multiplug to alternator.
3. Connect battery leads, negative lead last.
Cross member outer rear panel
In this procedure, the panel body side assembly and
the 'E' post assembly are replaced in conjunction
with the cross member outer rear panel.
Remove
1. Disconnect both battery leads, negative lead
first.
2. Disconnect leads/multiplug from alternator.
3. Remove 'E' post assembly.
PANEL REPAIRS, REPAIRS, 'E' post
4. Remove rear folding step.
5. Remove exhaust tailpipe heatshield.
6. Remove relevant wiring.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. Fit and secure wiring.
2. Fit exhaust tailpipe heatshield.
3. Fit rear folding step.
4. Fit 'E' post assembly.
PANEL REPAIRS, REPAIRS, 'E' post
5. Connect leads/multiplug to alternator.
6. Connect battery leads, negative lead last.