Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)13 · Manifold & exhaust systems
13 · Engine

Exhaust manifold gaskets - KV6 (page 4 of 4)

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs
Manifold & exhaust systemsExhaust manifold gaskets - KV6 · page 4 of 4

Refit

  1. Clean exhaust manifold and cylinder head faces.
  2. Fit new manifold gaskets to cylinder heads.
  3. Position LH manifold and fit but do not tighten nuts.
  4. Fit new gasket to LH exhaust manifold flange.
  5. With assistance carefully lever engine forward, fit front pipe assembly and locate RH exhaust manifold to studs.
  6. Fit new gasket to exhaust flexible pipe.
  7. Tighten LH exhaust manifold nuts to 45 Nm.
  8. Fit RH exhaust manifold nuts and tighten to 45 Nm.
  9. Fit exhaust flange nuts and tighten to 40 Nm.
  10. Fit bolts securing exhaust support bracket to engine sump and tighten to 25 Nm.
  11. Connect rubber mounting to exhaust flexible pipe.
  12. Fit centre beam and tighten bolts to 60 Nm.
  13. Fit and tighten front steady bar bolt to 45 Nm.
  14. Fit underbelly panel, See BODY, Repairs.
  15. Remove stand(s) and lower vehicle.
  16. Connect front and rear oxygen sensor multiplugs.
  17. Fit spark plug cover to LH camshaft cover. Fit and tighten bolts to 4 Nm.
  18. Fit engine acoustic cover, See BODY, Repairs.
  19. Connect battery earth lead.

Parts & tools for this job For 1996 Rover 800

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